mbbr

Advanced Biological Wastewater Treatment Technology VEPL’s MBBR Sewage Treatment Plant is an advanced biological solution engineered to treat domestic and industrial wastewater with high efficiency, low footprint, and minimal maintenance. Utilizing specially designed biofilm carriers suspended in the aeration tank, the MBBR process ensures optimal microbial growth and superior organic load reduction. Product Description The MBBR (Moving Bed Biofilm Reactor) system combines the benefits of activated sludge and fixed-film systems. It is ideal for handling fluctuating loads, high BOD/COD concentrations, and decentralized sewage treatment applications. Our MBBR system is scalable, modular, and customized based on inflow parameters and site conditions. It can be integrated into new plants or retrofitted into existing ones. Technical Specifications Parameter Specification Treatment Capacity 1 KLD to 5 MLD (customized as per need) Technology Moving Bed Biofilm Reactor (MBBR) Carrier Media Type High surface area polyethylene media Aeration System Fine bubble diffused aeration Media Fill Ratio 30–70% of tank volume Retention Time 6–8 hours (depending on load) Material of Construction RCC, MSEP, FRP, HDPE (as per requirement) Power Requirement 1–10 HP (depending on plant size) Control Panel Semi-automatic / PLC-based Installation Type Above ground / Underground Inlet & Outlet Water Quality Parameters Primary Treatment Stage (After Screening & Grit Removal) Parameter Inlet Range Outlet Range pH 6.5 – 8.5 6.5 – 8.5 BOD 250 – 400 mg/L 150 – 200 mg/L COD 500 – 700 mg/L 300 – 450 mg/L TSS 200 – 350 mg/L 100 – 150 mg/L Oil & Grease 20 – 50 mg/L < 20 mg/L Secondary Treatment Stage (MBBR Reactor + Clarifier) Parameter Inlet Range Outlet Range BOD 150 – 200 mg/L < 30 mg/L COD 300 – 450 mg/L < 100 mg/L TSS 100 – 150 mg/L < 30 mg/L Ammonia (NH4) 20 – 40 mg/L < 10 mg/L Tertiary Treatment Stage (Filtration + Disinfection) Parameter Inlet Outlet BOD < 30 mg/L < 10 mg/L COD < 100 mg/L < 30 mg/L TSS < 30 mg/L < 5 mg/L Pathogens Present Removed (99%) Color/Odor Mild Removed Ultrafiltration (UF) – Final Polishing Parameter Inlet Outlet BOD < 10 mg/L < 5 mg/L TSS < 5 mg/L < 1 mg/L Turbidity < 5 NTU < 1 NTU Pathogen Removal Partial 99.99% (Sterile) Water Reuse Irrigation, Toilet, Cooling ✅ Applications Residential Societies & Apartments Hotels & Resorts Commercial Buildings Industrial Parks Hospitals & Institutions Municipal Sewage Projects Key Features Compact footprint, easy to install & expand Fully automated operation with low manpower High resistance to shock loads Reduced sludge generation Energy efficient aeration Suitable for reuse & zero liquid discharge (ZLD)

Ventilair Engineers Pvt. Ltd. (VEPL) is a leading manufacturer and turnkey solution provider for Effluent Treatment Plants (ETPs) and Sewage Treatment Plants (STPs), delivering customized and technologically advanced solutions across industrial sectors. With a dedicated focus on the Pharmaceutical and Healthcare sector, VEPL has successfully installed over 125 ETP/STP units in pharma manufacturing plants, hospitals, research labs, and medical universities, both in India and abroad. Understanding the Challenge: Pharma & Hospital Wastewater The pharmaceutical industry and healthcare sector produce effluents that are complex, hazardous, and non-biodegradable, often containing: High COD/BOD levels Antibiotic residues & Active Pharmaceutical Ingredients (APIs) Disinfectants, Detergents, Solvents Toxic organics and laboratory waste High pH variation and color These effluents require a robust and multi-stage treatment system, which is where VEPL’s Hybrid ETP technology excels. Screenshot 2025-10-30 132418 vepl-1024x484 Screenshot 2025-10-30 132231 Screenshot 2025-10-30 132258 Screenshot 2025-10-30 132358 Screenshot 2025-10-30 132418 vepl-1024x484 Previous Next VEPL’s Solution: Hybrid ETP (Mix Biological & Combined Treatment System) Our Hybrid ETP system for the pharmaceutical industry integrates both physico-chemical and biological treatment processes, ensuring the efficient breakdown of organic pollutants, neutralization of chemical components, and removal of hazardous substances. Key Treatment Stages: Equalization & Neutralization – For flow and pH control Physico-Chemical Treatment – Coagulation, flocculation, and heavy metal removal Biological Treatment – ASP, MBBR, or SBR based on load and space Advanced Treatment (optional) – Ozonation, Activated Carbon Filtration, UF/RO for polishing Sludge Management – Efficient dewatering and safe disposal The result is CPCB-compliant discharge quality and protection of downstream water bodies and public health. Our Presence in the Sector: Trusted by Leading Institutions We are proud to serve major groups and institutions in the pharma and healthcare sector, including: Subharti University Shri Ram University, Dehradun Paras Hospital ESI Hospital, Himachal Pradesh Satyanand Hospital Mahagen Imaging Laboratory We’ve also extended our reach internationally, having successfully exported and commissioned ETPs in Nepal and Bhutan. Why Choose VEPL for Pharmaceutical ETP Solutions? Over 125 pharma & hospital installations Proven Hybrid Treatment Technology tailored for pharma waste CPCB-compliant results post-treatment Systems designed for antibiotic and chemical resistance removal Export experience with international compliance support Complete in-house design, manufacturing, and after-sales service Applications: Bulk Drug Manufacturing Units Formulation Plants R&D Laboratories Hospitals & Medical Colleges Diagnostic Centers & Imaging Labs Need a Reliable ETP for Pharma or Hospital Wastewater? Ventilair Engineers Pvt. Ltd. delivers cutting-edge, performance-proven effluent treatment systems designed to meet today’s strict environmental standards in the pharmaceutical and healthcare sector.

Advanced Effluent Treatment Solutions – 100–500 KLD Range Ventilair Engineers Pvt. Ltd. (VEPL) is an ISO 9001-certified, NSIC-registered, CPWD-approved, and GeM-listed company with over 1500+ successful ETP installations across India. In the 100–500 KLD segment, VEPL is a trusted provider of large-scale effluent treatment plants designed to manage high-effluent loads for industries, commercial developments, institutions, and infrastructure projects. We specialize in custom-engineered, regulatory-compliant, and automation-ready solutions that support water reuse and Zero Liquid Discharge (ZLD) goals while meeting CPCB/SPCB norms. Why VEPL for Big ETP Projects? ISO 9001 Certified – Robust quality assurance NSIC, CPWD & GeM Listed – Govt. project eligibility 1500+ Installations – 100+ in the large ETP range In-house Design to Commissioning – No third-party dependency SCADA/PLC-Based Automation – Optional remote operation Strong After-Sales Support – AMC, spares, and service team Cross-Industry Expertise – Cement, pharma, textile, defense, and more Big ETP Systems – 100–500 KLD | Technical Highlights Civil + Modular Construction – RCC with MS/FRP internal structures Technologies: MBBR, SBR, ASP, MBR, or Hybrid – Based on effluent type Water Reuse Ready – For flushing, HVAC, floor wash, etc. Sludge Management: Filter Press / Centrifuge / Screw Press – Based on client’s need Online Instrumentation – pH, DO, TDS, ORP, turbidity Expandable – Designed for phased capacity scaling ZLD-Ready – Integration with RO/UF & evaporators if required Components & Brands Overview – 100–500 KLD ETP Reliability Through Standby Systems All critical motors, pumps, and blowers have standby units installed Automatic or manual changeover through control panel Dual feeders and phase protection ensure uninterrupted power supply Preventive maintenance without halting the ETP operation Sludge Dewatering Options – Client Specific VEPL offers customized dewatering systems tailored to sludge load, industry, and operational needs: Filter Press (Standard) – With filter feed pump, robust and proven Centrifuge / Decanter – For fine, oily, or chemical sludge Screw Press / Belt Press – Low-noise, continuous system for industrial use Drying Beds (Optional) – As supplementary backup Final selection is based on client consultation, sludge characteristics, and regulatory needs. Why Choose VEPL’s Big ETPs (100–500 KLD)? Heavy-Duty Engineering – Designed for continuous load Process-Based Selection – Customized for wastewater chemistry Automation Optionality – From semi-auto to fully PLC-integrated Lower O&M Costs – Designed for ease of operation Branded Equipment Only – Assured warranty and long life Compliance Guaranteed – CPCB / SPCB / MoEF discharge norms met Tailored Layouts – Fit for site-specific constraints & expansions Industries We Serve with Large ETPs Steel, Cement, Chemicals, Fertilizers Pharma, Paint, Agrochemicals SEZs, Smart Cities, Housing Clusters Universities, Medical Institutions, Large Hospitals Textile, Printing, Garment Units Defense, Railways, Public Sector Utilities Our Trusted Clients Include Shree Cement, JK Lakshmi Cement, Ultratech Cement Indian Railways, DRDO, Defense Establishments Subharti University, Smart City Projects Textile, Dyeing & Plastic Recycling Units Hospitals & Infrastructure Developers Commercial Terms Installation: By VEPL technical team (mandatory) Freight: Extra, as per location Warranty: 12 months on all mechanical/electrical components Docs Provided: P&ID, Layout, O&M Manual, Compliance Certificate Support: Tender drawings, third-party coordination, technical liaison Our Vision “For every high-effluent challenge, VEPL delivers a high-performance, compliant, and future-ready solution.” Ready to Get Started? We can deliver this content in: Editable Word / Proposal Template Company Brochure (PDF with visuals) PowerPoint for Tenders/Presentations Custom Techno-Commercial Quotation Format Components & Brands Overview – 100–500 KLD ETP Includes standby for critical equipment for continuous 24/7 reliability Component Brand / Specification Pumps & Motors Kirloskar, Grundfos, Crompton – Main + standby for critical operations Air Blowers Everest, Trundean – Twin-lobe or screw-type, with standby for aeration Chemical Dosing Systems Grundfos, LMI, E-Dose – Auto dosing, with duty + standby configuration Sludge Pumps Submersible/MS vertical – Main + standby for sludge transfer & dewatering Piping & Valves HDPE / MS / CPVC – Industrial-grade, corrosion-resistant Reactors & Tanks RCC/MS-FRP – Designed to handle shock loads & surge volumes Tube Settlers/Clarifiers RCC / MS-FRP – Designed for optimum hydraulic efficiency Tertiary Filters (MGF/ACF) MS-FRP with multi-layered media & backwash system Electrical Control Panel L&T, Siemens, Schneider – IP65, with auto changeover for standby systems Instrumentation Hac

VEPL’s Underground Sewage Treatment Plant is a fully concealed, silent, and efficient wastewater treatment solution designed for urban, commercial, and residential projects where space is limited or aesthetics are a priority. Built below ground level with access hatches, our UG-STPs ensure seamless integration into landscapes, basements, parking areas, or open spaces — without disrupting site utility or visual appeal. Ideal Applications Residential Apartments & Societies Hotels, Resorts, & Villas Commercial Complexes & Shopping Malls Corporate Campuses & IT Parks Educational Institutions & Hostels Smart Cities & Urban Projects Key Features Completely Underground – Saves valuable surface space Odor-Free & Noise-Free – Perfect for urban areas Modular & Expandable – Future-ready design Low Maintenance – Minimal operational cost Water Reuse-Ready – Reduces water consumption Fully Automated Option – PLC / SCADA for remote monitoring Product Overview Using advanced biological processes like MBBR, SBR, or ASP, VEPL UG-STPs provide robust performance with minimal footprint and zero surface-level structures. Designed for zero noise, no odor, and user-friendly operation, these STPs are ideal for housing societies, hotels, institutions, malls, and commercial buildings.