1 kld to 5 mld customized as per need

Advanced Biological Wastewater Treatment Technology VEPL’s MBBR Sewage Treatment Plant is an advanced biological solution engineered to treat domestic and industrial wastewater with high efficiency, low footprint, and minimal maintenance. Utilizing specially designed biofilm carriers suspended in the aeration tank, the MBBR process ensures optimal microbial growth and superior organic load reduction. Product Description The MBBR (Moving Bed Biofilm Reactor) system combines the benefits of activated sludge and fixed-film systems. It is ideal for handling fluctuating loads, high BOD/COD concentrations, and decentralized sewage treatment applications. Our MBBR system is scalable, modular, and customized based on inflow parameters and site conditions. It can be integrated into new plants or retrofitted into existing ones. Technical Specifications Parameter Specification Treatment Capacity 1 KLD to 5 MLD (customized as per need) Technology Moving Bed Biofilm Reactor (MBBR) Carrier Media Type High surface area polyethylene media Aeration System Fine bubble diffused aeration Media Fill Ratio 30–70% of tank volume Retention Time 6–8 hours (depending on load) Material of Construction RCC, MSEP, FRP, HDPE (as per requirement) Power Requirement 1–10 HP (depending on plant size) Control Panel Semi-automatic / PLC-based Installation Type Above ground / Underground Inlet & Outlet Water Quality Parameters Primary Treatment Stage (After Screening & Grit Removal) Parameter Inlet Range Outlet Range pH 6.5 – 8.5 6.5 – 8.5 BOD 250 – 400 mg/L 150 – 200 mg/L COD 500 – 700 mg/L 300 – 450 mg/L TSS 200 – 350 mg/L 100 – 150 mg/L Oil & Grease 20 – 50 mg/L < 20 mg/L Secondary Treatment Stage (MBBR Reactor + Clarifier) Parameter Inlet Range Outlet Range BOD 150 – 200 mg/L < 30 mg/L COD 300 – 450 mg/L < 100 mg/L TSS 100 – 150 mg/L < 30 mg/L Ammonia (NH4) 20 – 40 mg/L < 10 mg/L Tertiary Treatment Stage (Filtration + Disinfection) Parameter Inlet Outlet BOD < 30 mg/L < 10 mg/L COD < 100 mg/L < 30 mg/L TSS < 30 mg/L < 5 mg/L Pathogens Present Removed (99%) Color/Odor Mild Removed Ultrafiltration (UF) – Final Polishing Parameter Inlet Outlet BOD < 10 mg/L < 5 mg/L TSS < 5 mg/L < 1 mg/L Turbidity < 5 NTU < 1 NTU Pathogen Removal Partial 99.99% (Sterile) Water Reuse Irrigation, Toilet, Cooling ✅ Applications Residential Societies & Apartments Hotels & Resorts Commercial Buildings Industrial Parks Hospitals & Institutions Municipal Sewage Projects Key Features Compact footprint, easy to install & expand Fully automated operation with low manpower High resistance to shock loads Reduced sludge generation Energy efficient aeration Suitable for reuse & zero liquid discharge (ZLD)