big etp

Industry Overview The fertilizer industry generates effluent that is complex, highly variable, and rich in both organic and inorganic pollutants. The wastewater from fertilizer manufacturing processes typically contains: High COD (Chemical Oxygen Demand) Ammoniacal Nitrogen and Nitrates Phosphates and Sulphates Heavy Metals (in some cases) Oil & Grease, High TDS, and pH fluctuations Because of these challenges, a standard biological or chemical treatment alone is often insufficient. This is where VEPL’s Hybrid ETP comes in—providing a robust, adaptable, and proven solution. Screenshot 2025-10-30 133755 Screenshot 2025-10-30 133742 Screenshot 2025-10-30 133755 Screenshot 2025-10-30 133742 Previous Next VEPL’s Hybrid ETP: Mix Biological & Combined Treatment Technology At Ventilair Engineers Pvt. Ltd., we specialize in Hybrid Effluent Treatment Plants (Hybrid ETPs) that combine: physio-Chemical Treatment Neutralization, coagulation, flocculation Removal of phosphates, suspended solids, and heavy metals Biological Treatment Activated Sludge Process (ASP), MBBR, & physio chemicle for organic load (BOD/COD) reduction Special consideration for ammonia removal using nitrification-denitrification Advanced Treatment / Tertiary Systems (Optional) Pressure sand filters, activated carbon filters, ozonation, UF/RO where ZLD is required Odor and colour removal systems based on client requirement This Mix Biological and Combined Treatment Approach ensures that effluent from the fertilizer industry can be treated effectively to meet CPCB and SPCB norms—whether for discharge, reuse, or Zero Liquid Discharge (ZLD) compliance. Our Experience: 400+ Hybrid ETP Installations With over 400 ETPs installed across India using our Hybrid treatment model, VEPL is one of the most trusted names in industrial effluent treatment. Our systems are operational in small, medium, and large-scale fertilizer plants, both private and government-owned. Why Choose VEPL for Fertilizer Industry ETP Proven experience in handling complex fertilizer effluent Over 400 Hybrid ETP units successfully installed Custom-designed solutions based on effluent quality and site conditions Compliance with discharge norms and ZLD readiness End-to-end service from design to commissioning and AMC Applications: Urea, DAP, NPK Manufacturing Plants Organic and Bio-Fertilizer Units Phosphate-based and Nitrogen-based Fertilizer Facilities Blending and Granulation Units Partner with India’s Trusted ETP Experts If your fertilizer plant is struggling with high nutrient loads, variable pH, or stringent pollution control board norms, Ventilair Engineers Pvt. Ltd. is ready to deliver a customized Hybrid ETP solution tailored to your effluent characteristics and regulatory needs.

“Plant Room Type” Large-Capacity ETPs for Heavy Industrial, Institutional & Smart Infrastructure Needs High-Capacity Effluent Management – Up to 1 MLD At Ventilair Engineers Pvt. Ltd. (VEPL), we deliver custom-designed Effluent Treatment Plants for high-volume users in the 500 KLD to 1 MLD range. These systems are ideal for industrial zones, SEZs, medical cities, universities, and government establishments requiring robust, low-maintenance, and compliance-assured solutions. Plant Room Type ETP – A Signature VEPL Model VEPL offers a “Plant Room Type” ETP, where all equipment, piping, control systems, and instrumentation are enclosed within a dedicated RCC/PUF panel room. This design: Protects equipment from weather & vandalism Ensures easier maintenance and centralized layout Reduces noise & improves operator safety Ideal for urban, institutional, and smart industrial campuses Civil-Focused Engineering Major portion of project investment is civil: RCC tanks, foundation, treated water sump, sludge pit, and plant room Civil scope includes: Equalization, aeration, settling, sludge, and tertiary tanks PCC, RCC, brickwork, plastering, flooring, waterproofing Cable trenches, drainage & access platforms MS/FRP internals, MEP, and automation installed within the structure Key Technical Features – 500 KLD to 1 MLD ETP Feature Description Construction Type RCC + MS/FRP internals; plant equipment housed in a dedicated room Technology Options Physio- chemical, MBBR / MBR – Based on effluent profile Automation Semi-automatic / PLC / based panel / Filter Configuration Dual Pressure Sand Filters (MGF) and dual Activated Carbon Filters (ACF) for efficiency Sludge Management Filter Press with feed pump, or Centrifuge/Screw Press – Client dependent Standby Equipment All pumps, motors, blowers in main + standby configuration Power Systems Dual electrical feeders, changeover switch, and protections included Online Instruments Branded pH, TDS, DO, ORP sensors – Digital monitoring Water Reuse/ZLD Ready Treated water used for flushing, gardening, cooling – ZLD upgrade optional Major Components & Brands – 1 MLD Plant Room Type ETP Component Brand / Notes Pumps & Motors Kirloskar/ Crompton, KSB – Energy efficient, with standby units Air Blowers Blowecc/ Akash/Everest, – Screw/Twin Lobe, each with standby (client dependent ) Filter Feed Pump For press or centrifuge – Duty + standby Dosing System E-Dose, mini dose MGF & ACF (Tertiary) 2 Sand Filters + 2 Carbon Filters – MS/FRP, multi-layered specified (ventilair VEPL) Electrical Panel L&T, Schneider, Siemens – IP65, logic or SCADA controlled Instrumentation Hach, Yokogawa, Endress+Hauser – Online pH, ORP, TDS, turbidity sensors Treated Water Storage RCC or MS tank – Sized as per reuse plan Why Choose VEPL’s 1 MLD ETP Solution? Civil-Dominant Construction – Durable RCC for tanks & foundations Plant Room Layout – Organized, clean, and secure equipment housing All Critical Equipment in Standby – For zero process interruption High-Efficiency Filters – Dual MGF + dual ACF for consistent water quality Semi-Automated Long-Term Performance – Designed for 15+ year lifespan with minimal O&M Expandable Design – Scalable to 1.5 or 2 MLD if needed Delivery & Commercial Terms Installation: VEPL’s certified team Freight: As per actuals Documentation: Layout, P&ID, O&M Manual, Test Reports Warranty: 12 months from commissioning Add-ons: Remote monitoring, O&M contract, water audit services (on demand) Our Vision “VEPL’s large ETPs are designed to not just meet discharge norms—but to deliver efficiency, reliability, and peace of mind for high-volume users.” Would you like this bundled as part of a multi-capacity ETP brochure (Small, Medium, Large, Mega), or prepared as: PDF Company Profile Editable Word Proposal PPT Deck for Presentations Quotation/Tech Spec Template 2 . INDUSTRYWISE EFFLUENT TREATMENT PLANT Industry-wise Effluent Treatment Plant Solutions Customized ETPs for Every Industrial Sector At Ventilair Engineers Pvt. Ltd. (VEPL), we understand that effluent characteristics vary significantly across industries. That’s why we offer tailor-made ETP solutions designed to meet the specific chemical, organic, and physical loads of each sector. Below is a quick overview of how VEPL adapts its ETP design to suit different industries: Industry ETP Design Focus Textile & Dyeing Handles high COD, color, and salt load; includes equalization, biological, ACF, RO Pharmaceutical High BOD/COD, toxic compounds; advanced treatment with MBBR/MBR, tertiary polishing Chemical & Fertilizers Complex pH, heavy metals; pH correction, neutralization, clarifiers, filters Food & Dairy High organic load; MBBR/SBR + sludge dewatering and odor control Automotive & Electroplating Heavy metals and oil; includes oil separator, chemical treatment, and polishing Hospitals & Labs Pathogens, antibiotics; includes

“Plant Room Type” Large-Capacity ETPs for Heavy Industrial, Institutional & Smart Infrastructure Needs High-Capacity Effluent Management – Up to 1 MLD At Ventilair Engineers Pvt. Ltd. (VEPL), we deliver custom-designed Effluent Treatment Plants for high-volume users in the 500 KLD to 1 MLD range. These systems are ideal for industrial zones, SEZs, medical cities, universities, and government establishments requiring robust, low-maintenance, and compliance-assured solutions. Plant Room Type ETP – A Signature VEPL Model VEPL offers a “Plant Room Type” ETP, where all equipment, piping, control systems, and instrumentation are enclosed within a dedicated RCC/PUF panel room. This design: Protects equipment from weather & vandalism Ensures easier maintenance and centralized layout Reduces noise & improves operator safety Ideal for urban, institutional, and smart industrial campuses Civil-Focused Engineering Major portion of project investment is civil: RCC tanks, foundation, treated water sump, sludge pit, and plant room Civil scope includes: Equalization, aeration, settling, sludge, and tertiary tanks PCC, RCC, brickwork, plastering, flooring, waterproofing Cable trenches, drainage & access platforms MS/FRP internals, MEP, and automation installed within the structure Key Technical Features – 500 KLD to 1 MLD ETP Feature Description Construction Type RCC + MS/FRP internals; plant equipment housed in a dedicated room Technology Options Physio- chemical, MBBR / MBR – Based on effluent profile Automation Semi-automatic / PLC / based panel / Filter Configuration Dual Pressure Sand Filters (MGF) and dual Activated Carbon Filters (ACF) for efficiency Sludge Management Filter Press with feed pump, or Centrifuge/Screw Press – Client dependent Standby Equipment All pumps, motors, blowers in main + standby configuration Power Systems Dual electrical feeders, changeover switch, and protections included Online Instruments Branded pH, TDS, DO, ORP sensors – Digital monitoring Water Reuse/ZLD Ready Treated water used for flushing, gardening, cooling – ZLD upgrade optional Major Components & Brands – 1 MLD Plant Room Type ETP Component Brand / Notes Pumps & Motors Kirloskar/ Crompton, KSB – Energy efficient, with standby units Air Blowers Blowecc/ Akash/Everest, – Screw/Twin Lobe, each with standby (client dependent ) Filter Feed Pump For press or centrifuge – Duty + standby Dosing System E-Dose, mini dose MGF & ACF (Tertiary) 2 Sand Filters + 2 Carbon Filters – MS/FRP, multi-layered specified (ventilair VEPL) Electrical Panel L&T, Schneider, Siemens – IP65, logic or SCADA controlled Instrumentation Hach, Yokogawa, Endress+Hauser – Online pH, ORP, TDS, turbidity sensors Treated Water Storage RCC or MS tank – Sized as per reuse plan Why Choose VEPL’s 1 MLD ETP Solution? Civil-Dominant Construction – Durable RCC for tanks & foundations Plant Room Layout – Organized, clean, and secure equipment housing All Critical Equipment in Standby – For zero process interruption High-Efficiency Filters – Dual MGF + dual ACF for consistent water quality Semi-Automated Long-Term Performance – Designed for 15+ year lifespan with minimal O&M Expandable Design – Scalable to 1.5 or 2 MLD if needed Delivery & Commercial Terms Installation: VEPL’s certified team Freight: As per actuals Documentation: Layout, P&ID, O&M Manual, Test Reports Warranty: 12 months from commissioning Add-ons: Remote monitoring, O&M contract, water audit services (on demand) Our Vision “VEPL’s large ETPs are designed to not just meet discharge norms—but to deliver efficiency, reliability, and peace of mind for high-volume users.” Would you like this bundled as part of a multi-capacity ETP brochure (Small, Medium, Large, Mega), or prepared as: PDF Company Profile Editable Word Proposal PPT Deck for Presentations Quotation/Tech Spec Template

An Innovative Effluent Treatment Solution by Ventilair Engineers Pvt. Ltd. (VEPL) (Since 1998 | ISO Certified | GEM, CPWD, NSIC & MSME Registered) Ventilair Engineers Pvt. Ltd. (VEPL) offers high-efficiency Hydro Plast Effluent Treatment Plants (ETPs) specially designed for the plastic granule manufacturing and plastic recycling industry. These operations generate high volumes of wastewater during the washing and cleaning of PET bottles, plastic scrap, and other reusable materials, which contain oil, dust, dirt, color, and chemical contaminants. Our Hydro Plast ETP systems are engineered to treat this wastewater effectively and enable maximum water reuse, ensuring environmental compliance and operational sustainability. Knowledgeable Insight by VEPL In today’s scenario, plastic is everywhere, and the trend of plastic reuse and recycling is booming. Entrepreneurs and industries across India are capitalizing on the growing demand for recycled plastic. A major part of this process is the pressure washing of PET bottles and other plastic waste, which consumes a large volume of water. Without a proper treatment system, this results in significant water wastage and environmental challenges. VEPL addresses this issue with our advanced Hydro Plast ETP, which enables up to 90% water recovery, allowing treated water to be reused in the washing process, greatly reducing the dependency on fresh water and lowering operational costs. Screenshot 2025-10-25 181459 Screenshot 2025-08-27 124426 Screenshot 2025-10-25 181324 Screenshot 2025-10-25 181347 Screenshot 2025-10-25 181429 Screenshot 2025-10-25 181459 Screenshot 2025-08-27 124426 Previous Next Treatment Process Overview: Screening & Sedimentation Oil & Grease Removal Equalization Tank pH Correction & Chemical Dosing Coagulation & Flocculation Primary & Secondary Clarification Sand & Activated Carbon Filtration Water Recycling System (90% Recovery) Our Experience in the Sector We have successfully installed more than 50 Hydro Plast ETP units across the plastic recycling sector, including several exported systems to clients outside India. We also offer Nano ETPs—compact, efficient solutions designed for low water consumption—ideal for small and micro industries. Prestigious Clients Include: BLS Ecotech Vikas Global On Shriman Narayan Polytex Karo X Textile Bhiwadi Polymers Several other micro and small-scale industries, where we have deployed our Nano Plant technology to meet their specific needs efficiently and economically. Why VEPL? With over 500 installations across sectors and a growing presence in the plastic recycling industry, VEPL is a recognized leader in wastewater treatment technology. Our Hydro Plast ETPs combine technical excellence, environmental responsibility, and cost-efficiency. Choose Ventilair Engineers Pvt. Ltd. for your Hydro Plast ETP needs—trusted by industry leaders, backed by experience, and focused on sustainable growth.