etp plant

Ventilair Engineers Pvt. Ltd. (VEPL) offers high-efficiency Hydro Plast Effluent Treatment Plants (ETPs) specially designed for the plastic granule manufacturing and plastic recycling industry. These operations generate high volumes of wastewater during the washing and cleaning of PET bottles, plastic scrap, and other reusable materials, which contain oil, dust, dirt, color, and chemical contaminants. Our Hydro Plast ETP systems are engineered to treat this wastewater effectively and enable maximum water reuse, ensuring environmental compliance and operational sustainability. Knowledgeable Insight by VEPL In today’s scenario, plastic is everywhere, and the trend of plastic reuse and recycling is booming. Entrepreneurs and industries across India are capitalizing on the growing demand for recycled plastic. A major part of this process is the pressure washing of PET bottles and other plastic waste, which consumes a large volume of water. Without a proper treatment system, this results in significant water wastage and environmental challenges. VEPL addresses this issue with our advanced Hydro Plast ETP, which enables up to 90% water recovery, allowing treated water to be reused in the washing process, greatly reducing the dependency on fresh water and lowering operational costs. Screenshot 2025-10-25 181459 Screenshot 2025-08-27 124426 Screenshot 2025-10-25 181324 Screenshot 2025-10-25 181347 Screenshot 2025-10-25 181429 Screenshot 2025-10-25 181459 Screenshot 2025-08-27 124426 Previous Next Treatment Process Overview: Screening & Sedimentation Oil & Grease Removal Equalization Tank pH Correction & Chemical Dosing Coagulation & Flocculation Primary & Secondary Clarification Sand & Activated Carbon Filtration Water Recycling System (90% Recovery) Our Experience in the Sector We have successfully installed more than 50 Hydro Plast ETP units across the plastic recycling sector, including several exported systems to clients outside India. We also offer Nano ETPs—compact, efficient solutions designed for low water consumption—ideal for small and micro industries. Prestigious Clients Include: BLS Ecotech Vikas Global On Shriman Narayan Polytex Karo X Textile Bhiwadi Polymers Several other micro and small-scale industries, where we have deployed our Nano Plant technology to meet their specific needs efficiently and economically. Why VEPL? With over 500 installations across sectors and a growing presence in the plastic recycling industry, VEPL is a recognized leader in wastewater treatment technology. Our Hydro Plast ETPs combine technical excellence, environmental responsibility, and cost-efficiency. Choose Ventilair Engineers Pvt. Ltd. for your Hydro Plast ETP needs—trusted by industry leaders, backed by experience, and focused on sustainable growth.

Ventilair Engineers Pvt. Ltd. (VEPL) offers specialized Effluent Treatment Plants (ETPs) designed for the plywood industry, where significant volumes of wastewater are generated during various stages of production, including veneer peeling, wood processing, adhesive application, and finishing. This wastewater often contains high levels of suspended solids, wood residues, chemicals, adhesives (such as formaldehyde-based resins), and oils, making it crucial to treat it effectively before discharge or reuse. Our Plywood Industry ETPs are engineered to remove these pollutants, ensuring that the effluent meets environmental standards and supports sustainable water reuse practices within the facility. Industry Insight by VEPL The plywood manufacturing process involves a variety of chemical and physical treatments that result in highly polluted effluent streams. These effluents contain not only wood fibers and particles but also harmful chemicals, such as formaldehyde, phenol, and other adhesives, which need to be treated thoroughly before discharge. At VEPL, we provide robust and efficient treatment solutions that help plywood manufacturers reduce their environmental impact, ensure compliance with discharge standards, and optimize water usage by recovering and recycling treated water. Treatment Process Overview: Screening & Pre-treatment – Removes large wood particles and fibers from the effluent Equalization Tank – Balances variations in flow and pollutant concentration pH Correction & Chemical Dosing – Adjusts pH to neutral levels and prepares for coagulation Coagulation & Flocculation – Removes fine particles and adhesive residues Activated Carbon Filtration – Removes residual chemicals, oils, and odors Biological Treatment – Utilizes biological processes (aerobic or anaerobic) to treat organic waste and reduce COD/BOD Secondary Clarification – Settles out remaining sludge and provides final clarification of water Filtration & Polishing – Final treatment stages to ensure clean water for discharge or reuse Water Recycling System – Up to 85-90% water recovery for reuse in production processes or non-potable applications Key Features: Designed for high solids content and chemical-laden effluents common in plywood production Effective removal of adhesives, phenols, and other harmful chemicals Compact & Modular Systems for easy installation in existing plants Up to 90% water recovery, reducing fresh water consumption Energy-efficient, low-maintenance, and cost-effective design Compliant with CPCB/SPCB regulations Our Experience in the Plywood Industry We have successfully designed and installed ETPs for various plywood manufacturing plants, delivering reliable, customized solutions that help businesses comply with environmental regulations while improving operational efficiency.

“Plant Room Type” Large-Capacity ETPs for Heavy Industrial, Institutional & Smart Infrastructure Needs High-Capacity Effluent Management – Up to 1 MLD At Ventilair Engineers Pvt. Ltd. (VEPL), we deliver custom-designed Effluent Treatment Plants for high-volume users in the 500 KLD to 1 MLD range. These systems are ideal for industrial zones, SEZs, medical cities, universities, and government establishments requiring robust, low-maintenance, and compliance-assured solutions. Plant Room Type ETP – A Signature VEPL Model VEPL offers a “Plant Room Type” ETP, where all equipment, piping, control systems, and instrumentation are enclosed within a dedicated RCC/PUF panel room. This design: Protects equipment from weather & vandalism Ensures easier maintenance and centralized layout Reduces noise & improves operator safety Ideal for urban, institutional, and smart industrial campuses Civil-Focused Engineering Major portion of project investment is civil: RCC tanks, foundation, treated water sump, sludge pit, and plant room Civil scope includes: Equalization, aeration, settling, sludge, and tertiary tanks PCC, RCC, brickwork, plastering, flooring, waterproofing Cable trenches, drainage & access platforms MS/FRP internals, MEP, and automation installed within the structure Key Technical Features – 500 KLD to 1 MLD ETP Feature Description Construction Type RCC + MS/FRP internals; plant equipment housed in a dedicated room Technology Options Physio- chemical, MBBR / MBR – Based on effluent profile Automation Semi-automatic / PLC / based panel / Filter Configuration Dual Pressure Sand Filters (MGF) and dual Activated Carbon Filters (ACF) for efficiency Sludge Management Filter Press with feed pump, or Centrifuge/Screw Press – Client dependent Standby Equipment All pumps, motors, blowers in main + standby configuration Power Systems Dual electrical feeders, changeover switch, and protections included Online Instruments Branded pH, TDS, DO, ORP sensors – Digital monitoring Water Reuse/ZLD Ready Treated water used for flushing, gardening, cooling – ZLD upgrade optional Major Components & Brands – 1 MLD Plant Room Type ETP Component Brand / Notes Pumps & Motors Kirloskar/ Crompton, KSB – Energy efficient, with standby units Air Blowers Blowecc/ Akash/Everest, – Screw/Twin Lobe, each with standby (client dependent ) Filter Feed Pump For press or centrifuge – Duty + standby Dosing System E-Dose, mini dose MGF & ACF (Tertiary) 2 Sand Filters + 2 Carbon Filters – MS/FRP, multi-layered specified (ventilair VEPL) Electrical Panel L&T, Schneider, Siemens – IP65, logic or SCADA controlled Instrumentation Hach, Yokogawa, Endress+Hauser – Online pH, ORP, TDS, turbidity sensors Treated Water Storage RCC or MS tank – Sized as per reuse plan Why Choose VEPL’s 1 MLD ETP Solution? Civil-Dominant Construction – Durable RCC for tanks & foundations Plant Room Layout – Organized, clean, and secure equipment housing All Critical Equipment in Standby – For zero process interruption High-Efficiency Filters – Dual MGF + dual ACF for consistent water quality Semi-Automated Long-Term Performance – Designed for 15+ year lifespan with minimal O&M Expandable Design – Scalable to 1.5 or 2 MLD if needed Delivery & Commercial Terms Installation: VEPL’s certified team Freight: As per actuals Documentation: Layout, P&ID, O&M Manual, Test Reports Warranty: 12 months from commissioning Add-ons: Remote monitoring, O&M contract, water audit services (on demand) Our Vision “VEPL’s large ETPs are designed to not just meet discharge norms—but to deliver efficiency, reliability, and peace of mind for high-volume users.” Would you like this bundled as part of a multi-capacity ETP brochure (Small, Medium, Large, Mega), or prepared as: PDF Company Profile Editable Word Proposal PPT Deck for Presentations Quotation/Tech Spec Template 2 . INDUSTRYWISE EFFLUENT TREATMENT PLANT Industry-wise Effluent Treatment Plant Solutions Customized ETPs for Every Industrial Sector At Ventilair Engineers Pvt. Ltd. (VEPL), we understand that effluent characteristics vary significantly across industries. That’s why we offer tailor-made ETP solutions designed to meet the specific chemical, organic, and physical loads of each sector. Below is a quick overview of how VEPL adapts its ETP design to suit different industries: Industry ETP Design Focus Textile & Dyeing Handles high COD, color, and salt load; includes equalization, biological, ACF, RO Pharmaceutical High BOD/COD, toxic compounds; advanced treatment with MBBR/MBR, tertiary polishing Chemical & Fertilizers Complex pH, heavy metals; pH correction, neutralization, clarifiers, filters Food & Dairy High organic load; MBBR/SBR + sludge dewatering and odor control Automotive & Electroplating Heavy metals and oil; includes oil separator, chemical treatment, and polishing Hospitals & Labs Pathogens, antibiotics; includes

“Plant Room Type” Large-Capacity ETPs for Heavy Industrial, Institutional & Smart Infrastructure Needs High-Capacity Effluent Management – Up to 1 MLD At Ventilair Engineers Pvt. Ltd. (VEPL), we deliver custom-designed Effluent Treatment Plants for high-volume users in the 500 KLD to 1 MLD range. These systems are ideal for industrial zones, SEZs, medical cities, universities, and government establishments requiring robust, low-maintenance, and compliance-assured solutions. Plant Room Type ETP – A Signature VEPL Model VEPL offers a “Plant Room Type” ETP, where all equipment, piping, control systems, and instrumentation are enclosed within a dedicated RCC/PUF panel room. This design: Protects equipment from weather & vandalism Ensures easier maintenance and centralized layout Reduces noise & improves operator safety Ideal for urban, institutional, and smart industrial campuses Civil-Focused Engineering Major portion of project investment is civil: RCC tanks, foundation, treated water sump, sludge pit, and plant room Civil scope includes: Equalization, aeration, settling, sludge, and tertiary tanks PCC, RCC, brickwork, plastering, flooring, waterproofing Cable trenches, drainage & access platforms MS/FRP internals, MEP, and automation installed within the structure Key Technical Features – 500 KLD to 1 MLD ETP Feature Description Construction Type RCC + MS/FRP internals; plant equipment housed in a dedicated room Technology Options Physio- chemical, MBBR / MBR – Based on effluent profile Automation Semi-automatic / PLC / based panel / Filter Configuration Dual Pressure Sand Filters (MGF) and dual Activated Carbon Filters (ACF) for efficiency Sludge Management Filter Press with feed pump, or Centrifuge/Screw Press – Client dependent Standby Equipment All pumps, motors, blowers in main + standby configuration Power Systems Dual electrical feeders, changeover switch, and protections included Online Instruments Branded pH, TDS, DO, ORP sensors – Digital monitoring Water Reuse/ZLD Ready Treated water used for flushing, gardening, cooling – ZLD upgrade optional Major Components & Brands – 1 MLD Plant Room Type ETP Component Brand / Notes Pumps & Motors Kirloskar/ Crompton, KSB – Energy efficient, with standby units Air Blowers Blowecc/ Akash/Everest, – Screw/Twin Lobe, each with standby (client dependent ) Filter Feed Pump For press or centrifuge – Duty + standby Dosing System E-Dose, mini dose MGF & ACF (Tertiary) 2 Sand Filters + 2 Carbon Filters – MS/FRP, multi-layered specified (ventilair VEPL) Electrical Panel L&T, Schneider, Siemens – IP65, logic or SCADA controlled Instrumentation Hach, Yokogawa, Endress+Hauser – Online pH, ORP, TDS, turbidity sensors Treated Water Storage RCC or MS tank – Sized as per reuse plan Why Choose VEPL’s 1 MLD ETP Solution? Civil-Dominant Construction – Durable RCC for tanks & foundations Plant Room Layout – Organized, clean, and secure equipment housing All Critical Equipment in Standby – For zero process interruption High-Efficiency Filters – Dual MGF + dual ACF for consistent water quality Semi-Automated Long-Term Performance – Designed for 15+ year lifespan with minimal O&M Expandable Design – Scalable to 1.5 or 2 MLD if needed Delivery & Commercial Terms Installation: VEPL’s certified team Freight: As per actuals Documentation: Layout, P&ID, O&M Manual, Test Reports Warranty: 12 months from commissioning Add-ons: Remote monitoring, O&M contract, water audit services (on demand) Our Vision “VEPL’s large ETPs are designed to not just meet discharge norms—but to deliver efficiency, reliability, and peace of mind for high-volume users.” Would you like this bundled as part of a multi-capacity ETP brochure (Small, Medium, Large, Mega), or prepared as: PDF Company Profile Editable Word Proposal PPT Deck for Presentations Quotation/Tech Spec Template

Advanced | Compact | Fully Loaded | Semi-Automated Price Range: ₹1.80 Lac to ₹2.60 Lac (Model-Dependent) Installation, Freight & GST Extra VEPL (Ventilair Engineers Pvt. Ltd.) proudly introduces the Nano ETP—a compact, high-performance Effluent Treatment Plant (ETP) designed specifically for micro and small-scale industries with effluent loads between 1 to 3 KLD. Engineered for efficiency, durability, and compliance, the Nano ETP combines semi-automatic operation with a fully accessorized build, making it the most cost-effective and practical solution in its category. Product Name: Nano ETP Designed and Trademarked by VEPL – Ventilair Engineers Pvt. Ltd. Key Features & Components Treatment Capacity: 1 – 3 KLD Operation Mode: Semi-Automatic Construction: Mild Steel (MS) with full internal FRP lining for corrosion protection Mounting: Compact, skid-mounted unit with ladder for easy servicing (top models) Performance: Delivers high-quality treated water as per CPCB/SPCB norms Benefits of VEPL’s Nano ETP Branded & Engineered by VEPL – A trusted name in ETP solutions Compact & Ready-to-Use – Skid-mounted design fits in tight spaces Fully Equipped – All necessary components included (no hidden add-ons) Corrosion Resistant – FRP-lined MS parts ensure long-lasting performance Excellent Output – Treated water is reusable and compliant with standards Easy Operation – Semi-automatic with minimal training required Suitable For Small and micro industries Bike/car washing units Food and beverage units Electroplating & fabrication units Service stations and garages Packaging, printing, or dyeing operations Commercial Terms Installation: Optional and charged extra as per client location and requirements Freight Charges: Applicable based on shipping destination GST: Extra as per prevailing government tax regulations What’s Included in the Nano ETP? Component Function / Description MGF (Multigrade Filter) Removes suspended solids and turbidity ACF (Activated Carbon Filter) Removes odor, color, and organic contaminants Blower 1 no. – Supports aeration for oxidation/stirring Pumps 2 nos. – Raw effluent pump and filter feed pump Tube Settler Enhances sedimentation and settling efficiency Filter Feed Tank Temporary storage before filtration Dosing Tanks 3 x 50 Ltrs – For coagulation, flocculation, and pH adjustment Dosing Pumps 3 nos. for accurate chemical dosing pH Meter Real-time pH level monitoring Flow Meters Installed at inlet and outlet for flow tracking Sludge Drying Bed Made of MS with FRP lining for safe sludge dewatering Skid with Ladder Compact footprint with easy maintenance access (available in top model)

An Innovative Effluent Treatment Solution by Ventilair Engineers Pvt. Ltd. (VEPL) (Since 1998 | ISO Certified | GEM, CPWD, NSIC & MSME Registered) Ventilair Engineers Pvt. Ltd. (VEPL) offers high-efficiency Hydro Plast Effluent Treatment Plants (ETPs) specially designed for the plastic granule manufacturing and plastic recycling industry. These operations generate high volumes of wastewater during the washing and cleaning of PET bottles, plastic scrap, and other reusable materials, which contain oil, dust, dirt, color, and chemical contaminants. Our Hydro Plast ETP systems are engineered to treat this wastewater effectively and enable maximum water reuse, ensuring environmental compliance and operational sustainability. Knowledgeable Insight by VEPL In today’s scenario, plastic is everywhere, and the trend of plastic reuse and recycling is booming. Entrepreneurs and industries across India are capitalizing on the growing demand for recycled plastic. A major part of this process is the pressure washing of PET bottles and other plastic waste, which consumes a large volume of water. Without a proper treatment system, this results in significant water wastage and environmental challenges. VEPL addresses this issue with our advanced Hydro Plast ETP, which enables up to 90% water recovery, allowing treated water to be reused in the washing process, greatly reducing the dependency on fresh water and lowering operational costs. Screenshot 2025-10-25 181459 Screenshot 2025-08-27 124426 Screenshot 2025-10-25 181324 Screenshot 2025-10-25 181347 Screenshot 2025-10-25 181429 Screenshot 2025-10-25 181459 Screenshot 2025-08-27 124426 Previous Next Treatment Process Overview: Screening & Sedimentation Oil & Grease Removal Equalization Tank pH Correction & Chemical Dosing Coagulation & Flocculation Primary & Secondary Clarification Sand & Activated Carbon Filtration Water Recycling System (90% Recovery) Our Experience in the Sector We have successfully installed more than 50 Hydro Plast ETP units across the plastic recycling sector, including several exported systems to clients outside India. We also offer Nano ETPs—compact, efficient solutions designed for low water consumption—ideal for small and micro industries. Prestigious Clients Include: BLS Ecotech Vikas Global On Shriman Narayan Polytex Karo X Textile Bhiwadi Polymers Several other micro and small-scale industries, where we have deployed our Nano Plant technology to meet their specific needs efficiently and economically. Why VEPL? With over 500 installations across sectors and a growing presence in the plastic recycling industry, VEPL is a recognized leader in wastewater treatment technology. Our Hydro Plast ETPs combine technical excellence, environmental responsibility, and cost-efficiency. Choose Ventilair Engineers Pvt. Ltd. for your Hydro Plast ETP needs—trusted by industry leaders, backed by experience, and focused on sustainable growth.

VEPL’s Underground Sewage Treatment Plant is a fully concealed, silent, and efficient wastewater treatment solution designed for urban, commercial, and residential projects where space is limited or aesthetics are a priority. Built below ground level with access hatches, our UG-STPs ensure seamless integration into landscapes, basements, parking areas, or open spaces — without disrupting site utility or visual appeal. Ideal Applications Residential Apartments & Societies Hotels, Resorts, & Villas Commercial Complexes & Shopping Malls Corporate Campuses & IT Parks Educational Institutions & Hostels Smart Cities & Urban Projects Key Features Completely Underground – Saves valuable surface space Odor-Free & Noise-Free – Perfect for urban areas Modular & Expandable – Future-ready design Low Maintenance – Minimal operational cost Water Reuse-Ready – Reduces water consumption Fully Automated Option – PLC / SCADA for remote monitoring Product Overview Using advanced biological processes like MBBR, SBR, or ASP, VEPL UG-STPs provide robust performance with minimal footprint and zero surface-level structures. Designed for zero noise, no odor, and user-friendly operation, these STPs are ideal for housing societies, hotels, institutions, malls, and commercial buildings.