Ventilair Engineers Pvt. Ltd. (VEPL)
Ventilair Engineers Pvt. Ltd. (VEPL) is a leading manufacturer of Effluent Treatment Plants (ETP) for Zinc Plating & Powder Coating Industries, delivering advanced and customized solutions to treat highly toxic electroplating and coating wastewater.
These industries generate effluent containing zinc, chromium, nickel, cyanide traces, phosphates, oil & grease, acids, alkalis, and high TDS, which require specialized chemical and physico-chemical treatment systems.
VEPL provides high-efficiency ETP systems ensuring:
✔ Effective heavy metal removal
✔ CPCB compliance
✔ Water reuse capability
✔ Safe sludge handling
🌟 Our Industrial Experience
VEPL has successfully installed ETP systems in electroplating, surface treatment & coating industries, including reputed clients such as:
Mac Bearing
Mapple
JSW Steel
GT Cargo DTR
Hindustan Tin
Laxmi Remote
Systamatic Conscom
Motherson Sumi
👉 Additional projects are under execution / pipeline in plating & coating sectors.
⚙️ Zinc Plating & Powder Coating ETP – Process Technology
Electroplating wastewater requires precise pH control and heavy metal removal. VEPL uses a multi-stage treatment process:
🔄 Process Flow:
Collection & Equalization Tank
Neutralization (pH Control System)
Heavy Metal Precipitation (Zn, Cr, Ni removal)
Cyanide Treatment (if applicable)
Coagulation & Flocculation
Primary Clarifier / Tube Settler
Oil & Grease Removal
Pressure Sand Filter (PSF)
Activated Carbon Filter (ACF)
Ultrafiltration (UF)
Reverse Osmosis (RO) / ZLD System (Optional)
Sludge Handling System (Filter Press)
🧪 Technical Specifications
📊 Capacity Range:
5 KLD to 5000+ KLD
🧫 Influent Characteristics:
pH: 2 – 12
TDS: Up to 25,000 mg/L
Zinc: High concentration
Chromium / Nickel present
Oil & Grease: 50–500 mg/L
💧 Treated Water Output:
pH: 6.5 – 8.5
Heavy Metals: < 0.1 ppm
Oil & Grease: < 10 mg/L
Suitable for reuse
🧰 Major Equipment
Equalization Tank
Neutralization Tank with pH Control
Chemical Dosing System
Flash Mixer & Flocculator
Lamella Clarifier / Tube Settler
Heavy Metal Removal System
Oil Skimmer
PSF & ACF Filters
UF / RO Systems
Sludge Filter Press
Online Monitoring System
💡 VEPL Key Specialities
✅ Electroplating-Specific Design
Specialized in heavy metal & toxic chemical removal
✅ Advanced pH Control System
Neutralization with civil tank + dosing + dilution system
✅ Rust-Proof Construction
Epoxy-coated / FRP / SS materials for corrosive wastewater
✅ High Efficiency Performance
Ensures maximum metal removal & compliance
✅ Water Reuse & ZLD Ready
Supports recycling & zero discharge systems
✅ Compact & Modular Design
Ideal for space-limited industrial setups
🌍 VEPL Strength
Strong presence in industrial clusters across India
Proven execution in electroplating & coating industries
Experienced engineering & service team
Ongoing projects in multiple sectors
🏭 Applications
Zinc Plating Units
Electroplating Industries
Powder Coating Plants
Surface Treatment Units
Automotive Component Manufacturing
Metal Finishing Industries
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🏁 Conclusion
Ventilair Engineers Pvt. Ltd. stands as a Top ETP Manufacturer for Zinc Plating & Powder Coating Industries, delivering reliable, high-performance, and cost-effective wastewater treatment solutions.
👉 VEPL ensures:
✔ Efficient heavy metal removal
✔ Compliance with pollution norms
✔ Maximum water reuse
✔ Long-lasting plant performance
💧 Save Water – Treat Water – Reuse Water
