Smart, Space-Saving & Industry-Specific Wastewater Treatment Solutions
A Customized Effluent Treatment Plant (ETP) is designed to treat industrial wastewater efficiently while adapting to site constraints, wastewater characteristics, and compliance requirements. With extensive experience in delivering tailor-made ETP systems, Ventilair Engineers Pvt. Ltd. provides high-performance, compact, and modular wastewater treatment solutions across multiple industries.
Having successfully installed 100+ customized ETP plants, including reputed clients such as MAC Bearing, Mapple, JSW Steel, GT Cargo, DTR Industries, Hindustan Tin Works Ltd., Laxmi Remote India Pvt. Ltd., Systematic Conscom Ltd., and Motherson Sumi Systems Ltd., the focus remains on delivering efficient, durable, and regulation-compliant systems.
🔷 Customized Design as per Site Conditions
Every industrial setup is unique—especially when it comes to space availability and wastewater load. The system is engineered to suit:
✔ Limited Space Availability (Compact ETP Design)
✔ No Civil Construction Requirement
✔ Hybrid Installation (Civil + MS FRP)
✔ Fully Above Ground Modular Systems
✔ Retrofit & Upgrade of Existing Plants
👉 In cases where civil construction is not possible, complete systems are provided in:
MS fabricated structure with FRP coating
Corrosion-resistant, long-lasting material
Easy installation and relocation
👉 Where partial space is available:
Combination of RCC tanks + MS FRP equipment
Optimized layout ensuring maximum efficiency in minimum footprint
🔷 Technical Specifications – Customized ETP
📌 Capacity Range:
1 KLD to 1000+ KLD (Expandable & Modular)
📌 Treatment Process:
Physico-Chemical Treatment
Biological Treatment (MBBR / SBR / ASP)
Tertiary Treatment (MGF + ACF + UF + RO)
📌 Major Components:
Equalization Tank / Collection Tank
Oil & Grease Trap
Chemical Dosing System
Flash Mixer & Flocculator
Tube Settler / Lamella Clarifier
Aeration Tank with Diffuser / Bio Media
Secondary Clarifier
Sludge Holding Tank
Filter Press (Sludge Dewatering System)
Multi Grade Filter (MGF)
Activated Carbon Filter (ACF)
Ultrafiltration (UF) System
Reverse Osmosis (RO) System
UV Disinfection System
📌 Material of Construction:
MS with FRP Coating
RCC (Civil Tanks)
Stainless Steel (Optional for corrosive effluents)
📌 Automation & Monitoring:
PLC Based Control Panel
Online pH, TDS & Flow Monitoring
IoT-Based Smart Monitoring (Optional)
📌 Treated Water Quality:
Meets CPCB / Pollution Control Board norms
Suitable for Reuse / Recycling / ZLD Systems
🔷 Key Features
✔ Customized design for every industry
✔ Space-saving compact & modular system
✔ Low operating & maintenance cost
✔ High treatment efficiency
✔ Corrosion-resistant MS FRP construction
✔ Easy installation & relocation
✔ Energy-efficient operation
✔ Long service life
✔ Eco-friendly & sustainable solution
🔷 Applications
Chemical Industry ETP
Zinc Plating ETP
Powder Coating ETP
Pharmaceutical Industry ETP
Automobile & Vehicle Wash ETP
Food Processing & Dairy Industry ETP
Textile Industry ETP
Steel & Metal Industry ETPCustomization Expertise
Understanding that no two industries have identical wastewater challenges, each system is engineered with:
Industry-specific process design
Space-based layout optimization
Modular & scalable configuration
MS FRP / Civil / Hybrid construction flexibility
High-performance filtration & polishing systems
Proven Execution & Industry Trust
With a large number of installations across India, customized ETP systems have been successfully delivered for industries with:
Space constraints
High pollution load
Strict compliance requirements
Reuse & zero discharge goals
Ongoing and pipeline projects further strengthen the capability to handle diverse industrial wastewater challenges.
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